Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙwara
An tsara shi bisa ga bukatun abokin ciniki na tsarin kashe ruwa na aluminum
Girman ɗakin 1200 * 1200 * 1000 mm, zazzabi aiki 500-510 digiri,
Aqua quench (man) AMS2750G Class2 Nau'in C
Sashe na abu: Yanzu duk tsofaffin ɗalibai. Za a iya la'akari da karfe don aikin gaba.
Matsakaicin zafin aiki 505 deg.c±5℃
Tsari tare da tanki na canja wuri da hawan waje
Takaitaccen kayan aiki gabatarwauction
Sunan Kayan aiki:PAIJINBell type kasa loading ruwa quenching makera
Kayan aiki Samfura: PJ- LQXB Serie
Mabuɗin fasaha na gabaɗaya design:
PAIJIN Bell nau'in kasa loading ruwa quenching makera ya dace da m bayani magani manyan da matsakaici-sized aluminum gami samfurin sassa.
Tanderun yana kunshe da tanderun dumama nau'in kararrawa, titin jirgin kasa, wani fili mai motsi mai dauke da tanki mai kashe wuta da kwandon lodi da ke kan titin jirgin, sai kuma firam mai hawa a gaban tanderun. Akwai kuma crane da aka sanya a cikin tanderun a saman.
Lokacin loading, workpieces suna lodi a cikin kwandon loading, sa'an nan kwandon a kan dandamali yana motsawa a ƙarƙashin ɗakunan dumama, yi amfani da hoist a cikin tanderun don ɗaga kwandon a cikin tanderun, ƙofar ƙasa tanderun rufe, sarrafa dumama.
Matsar da tanki tare da kwandon zuwa wurin lodi, yi amfani da hoist a gaban tanderun don ɗaga kwandon bayan an kashe.
- Babban Na fasaha Ma'auni
ABUBUWA | Ma'auni |
Tsarin | A tsaye, ɗakuna biyu |
Girman yankin zafi | Dubi bayanan da aka ambata |
Ƙarfin lodi | Dubi bayanan da aka ambata |
Max zane zafin jiki | 700℃ko Duba bayanan da aka ambata |
Yanayin Aiki | 600 ℃ ko Duba bayanan da aka ambata |
Daidaitaccen sarrafa zafin jiki | ± 1 ℃ |
Yankunan sarrafa zafin jiki | Yankuna 2 ko Duba bayanai a cikin zance |
Daidaita yanayin zafi | ≤± 5℃ (An auna zafin jiki a maki 5 a wurin aiki a 600 ℃) |
Abubuwan dumama | OCr25Al5, nickel waya ko Duba bayanan da aka ambata |
Kayayyakin rufi | aluminum silicate ko Dubi bayanan da aka ambata |
Gyaran rufi | Gyara ta Porcelain ƙusa |
Ƙimar haɓakar zafin jiki | ≤60 min daga zafin jiki zuwa 600 ℃ (tanderu fanko) Ko Duba bayanan da aka ambata |
Wutar Lantarki | 380V± 10%; Mataki na 3 |
Ikon sarrafawa | 220V± 5%; Mataki na 1 |
Ƙarfin zafi | Dubi bayanan da aka ambata |
Jimlar shigar da wutar lantarki | Dubi bayanan da aka ambata |
Hanyar sarrafawa | Kwamfutar Masana'antu + PLC tare da kulawar hankali na PID |
Tsarin iko hanya | Ka'idojin canjin lokaci na Thyristor |
Thermocouples | Nirin thermocouples |
Nau'in Quenchant | Ruwa, Mai ko sauran abubuwan kashewa |
- Structure da sanyi description
Nau'in kararrawa na murhun murhun wuta yana kunshe da tanderun dumama nau'in kararrawa, layin dogo, shimfidar wuri mai motsi tare da tankin kashe wuta da kwandon lodi yana gudana akan titin jirgin kasa, da firam mai tsayi a gaban tanderun, tsarin sarrafa wutar lantarki da na'ura mai aiki da karfin ruwa.
3.1 Harsashi: Ana walda shi da farantin karfe da karfe sashi, bangon ciki an yi shi da farantin karfe mai jure zafi 1Cr18Ni9Ti, saman tanderun kuma mai motsi ne. Yana da halaye masu dacewa da rarrabawa da kiyayewa, kyakkyawan tanadin makamashi da sauransu.
3.2 Abubuwan rufewa: Rubutun ciki an yi shi da ingantaccen tsarin fiber mai inganci, kuma an haɗa wani Layer na katako na asbestos na roba zuwa saman na ciki na harsashi na tanderun, wanda ke taka rawar kare zafi kuma yana kare saman harsashin tanderun daga lalata. The dumama kashi rungumi dabi'ar 0Cr25AL5 gami juriya waya don rufe insulating ain bututu, kuma an gyarawa a kan tanderun harsashi ta yumbu jure zafi kusoshi. Tsarin wannan tsari yana da amfani ga zubar da zafi da wurare dabam dabam.
3.3 Na'urar zazzagewar iska mai zafi:Ya ƙunshi na'urar fanɗaɗɗen zagayawa da mai karkatar da iska. An shigar da na'urar fan ɗin kewayawa a saman jikin tanderun. An yi fanka da karfe 1Cr18Ni9Ti mai jure zafi azaman ruwan fanka mai gudana kai tsaye. An yi na'urar kawar da iska da karfe 1Cr18Ni9Ti mai jure zafi, kuma an daidaita shi a bangon tanderun ta ciki ta sanduna da yawa. Zafin da aka watsar da bandungiyar juriya yana yaduwa ta hanyar tsarin zazzagewar iska mai zafi don sanya yanayin zafi a cikin tanderu iri ɗaya.
3.4 Abubuwan dumama: An saita nau'in dumama akan bututun yumbu tare da waya juriya, wanda aka shirya bi da bi a bangarorin biyu na tanderun. Kayan shine 0Cr25AL5 gami waya kuma yana da dogon sabis rayuwa.
3.5 Tsarin tushe ana amfani da shi don tanadin sassan tanderun kuma ana walda shi da ƙarfe na sashi.
3.6 Murfin wuta: wanda aka tsara a kasan jikin tanderun, ana iya buɗe murfin tanderun, rufewa kuma a motsa ta cikin hanyar watsa murfin murfi da na'urar latsawa. Tsarin ɗagawa yana ɗaukar tsarin ɗagawa.
3.7 Hoist na waje da firam:A gaban tanderun da ke saman titin jirgin ƙasa akwai firam ɗin ƙarfe mai ɗagawa, wanda ake amfani da shi don ɗaga kwandon tare da kayan aiki bayan quenching.
3.8 Na'urar kashewa:
Na'urar kashewa ta ƙunshi kwandon lodi da tankin ruwa. Suna kan trolley ɗin tafi da gidanka akan titin jirgin ƙasa.
Lokacin da ake kashewa, ana matsar da tankin ruwa zuwa ƙasan tanderun tare da trolley. Akwai matsakaicin quenching a cikin tankin ruwa. Zurfin tankin ruwa na quenching ya fi sau 1.5 fiye da na kwandon caji, wanda zai iya tabbatar da cewa aikin yana kashewa kuma an sanyaya shi a cikin tafkin quenching. Na'urar motsawa mai sauri a ƙasan tankin ruwa na iya saurin motsawa kuma ya maye gurbin matsakaicin wuta, kuma tankin ruwa zai iya kwantar da zafin ruwa don tabbatar da cewa zafin ruwa a cikin tankin ruwa ba zai tashi ba saboda quenching na kayan aikin, wanda ke da aminci kuma abin dogaro.
Akwai bututun da aka naɗe tare da ramuka da aka shirya a ƙasan tankin ruwa. An haɗa bututun da aka naɗe da na'urar damfara na waje kuma ana iya cika shi da kwararar iska ta cikin injin damfara don samar da kumfa yayin kashewa don cimma buƙatun aiwatar da kashewa.
Don tabbatar da ci gaba da samarwa, ana saukar da zafin ruwa a cikin tanki mai kashewa da sauri zuwa yanayin zafin aiki, kuma ana haɗa injin daskararren ruwa zuwa tankin ruwa, kuma ana maye gurbin fam ɗin ruwa da sauri zuwa injin sanyaya don sanyaya, sannan ya dawo cikin tankin ruwa.
3.9 Hatimin ƙofar murhu: Akwai wukake na yashi na fiber mai jujjuya yashi a kewaye da shi, kuma bayan an rufe ƙofar tanderun, an haɗa shi da wuƙaƙen ƙofar tanderun don tabbatar da cewa ba za a bar zafi ba.
3.10 Duk sassan watsawa na injiƙwaƙƙwaran sarrafawar haɗawa, wato, na'urar fan ɗin zagayawa da kuma wutar lantarki na kayan dumama suna yanke kai tsaye bayan an buɗe ƙofar tanderun. Bayan an rufe ƙofar tanderun a wurin, ana iya kunna wutar lantarki na na'urar fan da ke zagayawa da na'urar dumama don hana lahani da haɗari da ke haifar da aikin da ba daidai ba.
3.11 Tsarin sarrafa zafin jiki: PID m jihar gudun ba da sanda ake amfani da atomatik daidaitawa da kuma sanye take da Japan Shimaden m zafin jiki mai kula, wanda zai iya shirya da daidaita fitarwa ikon bisa ga workpiece tsari; za a iya raba tanderun zuwa wuraren kula da zafin jiki na 2, kuma za'a iya sarrafa zafin jiki na kowane yanki a cikin tanderun ta atomatik , da kuma kiyaye zafin jiki a cikin dukan kayan tanderun.
3.11.1 Mai rikodin yanayin zafin jiki ya ɗauki Japan Shimaden's mai hankali ikon daidaita yanayin zafin jiki mai kula, wanda zai iya saita ƙimar dumama, yanayin adana zafi, daidaiton zafin rana da lokacin adana zafi bisa ga tsarin tsarin saiti, kuma ya gane daidaitawar atomatik da sarrafa ƙimar haɓakar zafin jiki, zazzabin adana zafi da lokacin adana zafi. Ingantacciyar matakin sarrafawa da daidaiton sarrafa zafin jiki. Wannan hanyar sarrafawa tana daidaita zafin da aka kawo zuwa zafin zafi na kayan aikin, wanda ya fi dacewa kuma yana adana kuzari. Hakanan tsarin sarrafa zafin jiki yana da aikin ƙararrawa sama da zafin jiki.
3.11.2 Kwamfuta na masana'antu: aikin kayan aiki, sarrafa saitin zafin jiki sanye take da saitin kwamfutar masana'antu ta Taiwan Advantech don aiwatar da sarrafa atomatik na tashin zafin wutar tanderun, adana zafi, kashewa da sauran ayyuka. Siemens PLC ne ke sarrafa saitin da aiki ta atomatik don tabbatar da aminci da amincin aiki na kayan aiki a cikin tanderun.
3.11.3 Akwai na'urar ƙararrawa fiye da zafin jiki. Majalisar kula da wutar lantarki tana sanye take da ammeter, voltmeter da alamar kashewa na kayan dumama wutar lantarki. Jikin tanderun lantarki yana sanye da matakan kariya na ƙasa don tabbatar da cewa jikin tanderun ba zai zubar da wutar lantarki ba tare da tabbatar da amincin ma'aikata.
- Tsaro matakan
An sanye shi da na'urar ƙararrawa sama da zafin jiki, kowane nau'in abubuwan dumama wutar lantarki suna sanye da mitoci masu dumama wutar lantarki, voltmeters da alamun kashewa na abubuwan dumama wutar lantarki, kuma suna da kariyar shiga tsakani da matakan aminci don tabbatar da amfani mai aminci. Ƙira da kera wannan kayan aiki sun dace da ƙa'idodin ƙasa masu dacewa:
Abubuwan fasaha na asali don kayan aikin wutar lantarki na masana'antu: GB10067.1
Abubuwan fasaha na asali na kayan aikin dumama lantarki: GB10067.1
Tsaron Kayan Aikin Dumama Wutar Lantarki Sashe na 1: Gabaɗaya Bukatu GB5959.4
5. Daki-daki of babba aka gyara
No | Abu | Spec. Kuma asalin | Qty |
1 | Karfe | MAANSHAN KARFE | Daidaita |
2 | tashin hankali | NANTONG WEIGONG, CHINA | Daidaita |
3 | Mai kewayawa | SHANGHAI DEDONG, CHINA | 1 saiti |
4 | Tsarin jagorar iska | SUS304 | Daidaita |
5 | Tsarin watsawa | HANGZHOU, CHINA | 1 saiti |
6 | Abubuwan dumama da sandar gubar | OCr25AI5 SHANGHAI | Daidaita |
7 | Mai sarrafa zafin jiki mai hankali | SHIMADEN, JAPAN | 2 saiti |
8 | PLC | SIEMENS | Daidaita |
9 | mai kula da masana'antu | YANHUA, TAIWAN | 1 saiti |
10 | Sarrafa majalisar da sauran na'urorin lantarki masu ƙarancin ƙarfi | Schneider | Daidaita |
11 | Ƙunƙarar ruwa | Fit don tanderu | 1 saiti |
12 | Thermocouple da waya diyya | Nirin, Jiangsu, China | Daidaita |
13 | Furnace Insulation Fiber | STD High tsarki thermal rufi tubalin fiber, LUYANG, SHANDONG, CHINA | Daidaita |
14 | rufin rufin | Corundum yumbu nau'in bugun kai, hakar ma'adinai a Yixing, Jiangsu | Daidaita |